{"id":4057,"date":"2026-07-24T19:31:14","date_gmt":"2026-07-24T17:31:14","guid":{"rendered":"https:\/\/castulik.sk\/mechanical-processing-of-automotive-manufacturing-waste-prior-to-material-recycling\/"},"modified":"2026-07-28T16:06:55","modified_gmt":"2026-07-28T14:06:55","slug":"mechanical-processing-of-automotive-manufacturing-waste-prior-to-material-recycling","status":"publish","type":"post","link":"https:\/\/castulik.sk\/en\/mechanical-processing-of-automotive-manufacturing-waste-prior-to-material-recycling\/","title":{"rendered":"Mechanical processing of automotive manufacturing waste prior to material recycling"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container has-pattern-background has-mask-background nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1224px;margin-left: calc(-2% \/ 2 );margin-right: calc(-2% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_3 1_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:33.3333333333%;--awb-margin-top-large:0px;--awb-spacing-right-large:2.94%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:2.94%;--awb-width-medium:33.3333333333%;--awb-order-medium:0;--awb-spacing-right-medium:2.94%;--awb-spacing-left-medium:2.94%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:0.98%;--awb-spacing-left-small:0.98%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-image-element\" style=\"--awb-margin-top:40px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-1 hover-type-none\"><img decoding=\"async\" width=\"1920\" height=\"2560\" alt=\"Alt text\" title=\"IMG_4338\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/IMG_4338-scaled.jpg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/IMG_4338-scaled.jpg\" class=\"lazyload img-responsive wp-image-4048\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271920%27%20height%3D%272560%27%20viewBox%3D%270%200%201920%202560%27%3E%3Crect%20width%3D%271920%27%20height%3D%272560%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/IMG_4338-200x267.jpg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/IMG_4338-400x533.jpg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/IMG_4338-600x800.jpg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/IMG_4338-800x1067.jpg 800w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/IMG_4338-1200x1600.jpg 1200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/IMG_4338-scaled.jpg 1920w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-1\" style=\"--awb-margin-top:0px;\"><p style=\"text-align: center;\">production waste requires a significant storage space<\/p>\n<\/div><div class=\"fusion-image-element\" style=\"--awb-margin-top:5px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-2 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"1600\" alt=\"Alt text\" title=\"PredDrven\u00edm_01\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_01.jpeg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_01.jpeg\" class=\"lazyload img-responsive wp-image-4049\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271200%27%20height%3D%271600%27%20viewBox%3D%270%200%201200%201600%27%3E%3Crect%20width%3D%271200%27%20height%3D%271600%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_01-200x267.jpeg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_01-400x533.jpeg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_01-600x800.jpeg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_01-800x1067.jpeg 800w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_01.jpeg 1200w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-2\"><p style=\"text-align: center;\">component composition of the rejected product<\/p>\n<\/div><div class=\"fusion-image-element\" style=\"--awb-margin-top:5px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-3 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"1600\" alt=\"Alt text\" title=\"PredDrven\u00edm_03\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_03.jpeg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_03.jpeg\" class=\"lazyload img-responsive wp-image-4050\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271200%27%20height%3D%271600%27%20viewBox%3D%270%200%201200%201600%27%3E%3Crect%20width%3D%271200%27%20height%3D%271600%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_03-200x267.jpeg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_03-400x533.jpeg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_03-600x800.jpeg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_03-800x1067.jpeg 800w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PredDrvenim_03.jpeg 1200w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-3\"><p style=\"text-align: center;\">material before mechanical processing<\/p>\n<\/div><div class=\"fusion-image-element\" style=\"--awb-margin-top:5px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-4 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"1600\" alt=\"Alt text\" title=\"PriDrveni\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PriDrveni.jpeg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PriDrveni.jpeg\" class=\"lazyload img-responsive wp-image-4051\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271200%27%20height%3D%271600%27%20viewBox%3D%270%200%201200%201600%27%3E%3Crect%20width%3D%271200%27%20height%3D%271600%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PriDrveni-200x267.jpeg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PriDrveni-400x533.jpeg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PriDrveni-600x800.jpeg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PriDrveni-800x1067.jpeg 800w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PriDrveni.jpeg 1200w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-4\"><p style=\"text-align: center;\">view inside the shredding chamber during the trial<\/p>\n<\/div><div class=\"fusion-image-element\" style=\"--awb-margin-top:5px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-5 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"1600\" alt=\"Alt text\" title=\"PoDrveni_05\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_05.jpeg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_05.jpeg\" class=\"lazyload img-responsive wp-image-4052\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271200%27%20height%3D%271600%27%20viewBox%3D%270%200%201200%201600%27%3E%3Crect%20width%3D%271200%27%20height%3D%271600%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_05-200x267.jpeg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_05-400x533.jpeg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_05-600x800.jpeg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_05-800x1067.jpeg 800w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_05.jpeg 1200w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-5\"><p style=\"text-align: center;\">output fraction prepared for magnetic separation<\/p>\n<\/div><div class=\"fusion-image-element\" style=\"--awb-margin-top:5px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-6 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"1600\" alt=\"Alt text\" title=\"PoDrveni_04\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_04.jpeg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_04.jpeg\" class=\"lazyload img-responsive wp-image-4053\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271200%27%20height%3D%271600%27%20viewBox%3D%270%200%201200%201600%27%3E%3Crect%20width%3D%271200%27%20height%3D%271600%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_04-200x267.jpeg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_04-400x533.jpeg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_04-600x800.jpeg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_04-800x1067.jpeg 800w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_04.jpeg 1200w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-6\"><p style=\"text-align: center;\">close-up of the plastic and metal mixture<\/p>\n<\/div><div class=\"fusion-image-element\" style=\"--awb-margin-top:5px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-7 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"1600\" alt=\"Alt text\" title=\"PoDrveni_NemagnetickaFrakcia\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_NemagnetickaFrakcia.jpeg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_NemagnetickaFrakcia.jpeg\" class=\"lazyload img-responsive wp-image-4054\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271200%27%20height%3D%271600%27%20viewBox%3D%270%200%201200%201600%27%3E%3Crect%20width%3D%271200%27%20height%3D%271600%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_NemagnetickaFrakcia-200x267.jpeg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_NemagnetickaFrakcia-400x533.jpeg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_NemagnetickaFrakcia-600x800.jpeg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_NemagnetickaFrakcia-800x1067.jpeg 800w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_NemagnetickaFrakcia.jpeg 1200w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-7\"><p style=\"text-align: center;\">non-magnetic metal components<\/p>\n<\/div><div class=\"fusion-image-element\" style=\"--awb-margin-top:5px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-8 hover-type-none\"><img decoding=\"async\" width=\"1200\" height=\"1600\" alt=\"Alt text\" title=\"PoDrveni_01\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_01.jpeg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_01.jpeg\" class=\"lazyload img-responsive wp-image-4055\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%271200%27%20height%3D%271600%27%20viewBox%3D%270%200%201200%201600%27%3E%3Crect%20width%3D%271200%27%20height%3D%271600%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_01-200x267.jpeg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_01-400x533.jpeg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_01-600x800.jpeg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_01-800x1067.jpeg 800w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/PoDrveni_01.jpeg 1200w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-8\"><p style=\"text-align: center;\">particle size distribution of the shredded material<\/p>\n<\/div><div class=\"fusion-image-element\" style=\"--awb-margin-top:5px;--awb-margin-bottom:0px;--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-9 hover-type-none\"><img decoding=\"async\" width=\"750\" height=\"699\" alt=\"Alt text\" title=\"Professional_Process_Flow\" src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/Professional_Process_Flow.jpg\" data-orig-src=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/Professional_Process_Flow.jpg\" class=\"lazyload img-responsive wp-image-4056\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27750%27%20height%3D%27699%27%20viewBox%3D%270%200%20750%20699%27%3E%3Crect%20width%3D%27750%27%20height%3D%27699%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/Professional_Process_Flow-200x186.jpg 200w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/Professional_Process_Flow-400x373.jpg 400w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/Professional_Process_Flow-600x559.jpg 600w, https:\/\/castulik.sk\/wp-content\/uploads\/2026\/07\/Professional_Process_Flow.jpg 750w\" data-sizes=\"auto\" data-orig-sizes=\"(max-width: 640px) 100vw, 400px\" \/><\/span><\/div><div class=\"fusion-text fusion-text-9\"><p style=\"text-align: center;\">recommended process flow<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-1 fusion_builder_column_2_3 2_3 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:66.6666666667%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.47%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.47%;--awb-width-medium:66.6666666667%;--awb-order-medium:0;--awb-spacing-right-medium:1.47%;--awb-spacing-left-medium:1.47%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:0.98%;--awb-spacing-left-small:0.98%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-10 fusion-text-no-margin\" style=\"--awb-margin-top:40px;--awb-margin-bottom:5px;\"><p>An automotive component manufacturer generated approximately 25 tonnes of production waste per year. The waste consisted of plastic components containing steel inserts, metal end fittings, springs, and other metal parts. <\/p>\n<p>The primary objective was to reduce the volume of the waste and prepare it for efficient material recycling. The process needed to ensure: <\/p>\n<ul>\n<li>significant reduction in waste volume,<\/li>\n<li>release of metal parts from the plastic components,<\/li>\n<li>production of a plastic fraction suitable for further recycling,<\/li>\n<li>reliable separation of ferromagnetic metals using magnetic separation.<\/li>\n<\/ul>\n<p>At the same time, the technology had to minimise the need for manual sorting.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-1 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h2 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Input material<\/strong><\/h2><\/div><div class=\"fusion-text fusion-text-11\" style=\"--awb-margin-top:0px;\"><p>The tested material consisted of mixed production waste generated during the manufacture of telescopic mechanisms used in the automotive industry.<\/p>\n<p>The waste stream consisted primarily of:<\/p>\n<ul>\n<li>polyamide tubes,<\/li>\n<li>plastic-metal end fittings,<\/li>\n<li>small plastic components,<\/li>\n<li>steel components,<\/li>\n<li>springs,<\/li>\n<li>and smaller quantities of other metal parts<\/li>\n<\/ul>\n<p>The largest proportion of the material consisted of polyamide tubes approximately 300 mm long and 30 mm in diameter. The waste also contained metal contaminants intended for subsequent separation.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-2 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h2 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Technological challenge<\/strong><\/h2><\/div><div class=\"fusion-text fusion-text-12\" style=\"--awb-margin-top:0px;\"><p>At first glance, this appeared to be a typical production waste stream. In reality, however, the material consisted of several components with very different mechanical properties. <\/p>\n<p>The main technical challenges included:<\/p>\n<ul>\n<li>steel inserts firmly embedded within plastic components,<\/li>\n<li>plastic-metal end fittings with mechanically joined materials,<\/li>\n<li>springs that could deform during shredding and complicate downstream handling,<\/li>\n<li>non-magnetic metal components that cannot be removed using conventional magnetic separator,<\/li>\n<li>achieving sufficient fragmentation of the plastic components without generating excessive fines.<\/li>\n<\/ul>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"1810\" data-end=\"1922\">The objective was therefore not simply to reduce the material size, but primarily to liberate the individual metal components so they could be efficiently separated during subsequent processing.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-3 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h2 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Process analysis<\/strong><\/h2><\/div><div class=\"fusion-text fusion-text-13\"><p>The purpose of the process analysis was to determine whether mechanical size reduction could simultaneously reduce the material size and liberate the embedded metal inserts.<\/p>\n<p>The analysis focused on answering the following questions:<\/p>\n<ul>\n<li>Would the plastic components be sufficiently broken apart?<\/li>\n<li>Would the metal inserts be released during shredding?<\/li>\n<li>Would the springs create any processing issues?<\/li>\n<li>Would the resulting material be suitable for magnetic separation?<\/li>\n<li>Would the plastic fraction be suitable for further material recycling?<\/li>\n<\/ul>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"2432\" data-end=\"2533\">The objective of the analysis was therefore not to evaluate machine throughput, but to understand the behaviour of the individual components during mechanical processing.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-4 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h2 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Shredding trials<\/strong><\/h2><\/div><div class=\"fusion-text fusion-text-14\"><p>The material was processed using a <span style=\"text-decoration: underline;\"><span style=\"color: #0000ff; text-decoration: underline;\"><a style=\"color: #0000ff; text-decoration: underline;\" href=\"https:\/\/castulik.sk\/en\/shredder\/picus_600_15kw\/\"><strong>CASTULIK PICUS<\/strong><\/a> <\/span><\/span>single-shaft shredder fitted with a <strong>20 mm <\/strong>screen.<\/p>\n<p>During the trials, particular attention was paid to:<\/p>\n<ul>\n<li>material feeding stability,<\/li>\n<li>shredding performance,<\/li>\n<li>fragmentation of the plastic components,<\/li>\n<li>liberation of the metal inserts,<\/li>\n<li>behaviour of the springs,<\/li>\n<li>suitability of the output material for subsequent magnetic separation.<\/li>\n<\/ul>\n<p>Machine throughput was not evaluated during the trials. The material was fed gradually to allow detailed observation of the behaviour of each individual component.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-5 fusion-sep-none fusion-title-text fusion-title-size-two\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h2 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Technical observations<\/strong><\/h2><\/div><div class=\"fusion-title title fusion-title-6 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Fragmentation of the polyamide tubes<\/strong><\/h3><\/div><div class=\"fusion-text fusion-text-15\"><p>The polyamide tubes were consistently reduced to the required particle size without any significant operational issues.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-7 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Liberation of the metal inserts<\/strong><\/h3><\/div><div class=\"fusion-text fusion-text-16\"><p>Most of the steel inserts were naturally released from the plastic components during mechanical processing.<\/p>\n<p>This proved to be the key prerequisite for successful magnetic separation.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-8 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Behaviour of the springs<\/strong><\/h3><\/div><div class=\"fusion-text fusion-text-17\"><p>The springs separated from the plastic components during shredding. However, some remained elongated after processing.<\/p>\n<p>Their shape may influence downstream screening or material conveying and should therefore be considered when designing the complete processing system.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-9 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Non-magnetic stainless steel<\/strong><\/h3><\/div><div class=\"fusion-text fusion-text-18\"><p>The analysis revealed that one of the components was manufactured from non-magnetic stainless steel.<\/p>\n<p>As a result, this component cannot be recovered using magnetic separation.<\/p>\n<p>Where maximum plastic purity is required, an additional separation stage should be considered, such as:<\/p>\n<ul>\n<li>an eddy current separator,<\/li>\n<li>optical sorting,<\/li>\n<li>manual quality control.<\/li>\n<\/ul>\n<\/div><div class=\"fusion-title title fusion-title-10 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Volume reduction<\/strong><\/h3><\/div><div class=\"fusion-text fusion-text-19\"><p>Mechanical shredding significantly reduced the material volume, simplifying both handling and downstream logistics.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-11 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Results<\/strong><\/h3><\/div><div class=\"fusion-text fusion-text-20\"><p>The process analysis confirmed the technical suitability of the proposed processing method.<\/p>\n<p>The trials demonstrated:<\/p>\n<ul>\n<li>reliable shredding of the polyamide tubes,<\/li>\n<li>fragmentation of the plastic end fittings,<\/li>\n<li>liberation of the majority of the steel inserts,<\/li>\n<li>significant volume reduction,<\/li>\n<li>production of a material suitable for magnetic separation.<\/li>\n<\/ul>\n<p>The ferromagnetic components were successfully recovered using magnetic separation.<\/p>\n<p>The only limitation was the presence of non-magnetic stainless steel components, which require an additional separation step.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-12 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Recommended technological process<\/strong><\/h3><\/div><div class=\"fusion-text fusion-text-21\"><p>Based on the trial results, the following processing sequence is recommended:<\/p>\n<ol>\n<li>Mechanical shredding of the mixed production waste.<\/li>\n<li>Magnetic separation of the liberated ferromagnetic components.<\/li>\n<li>Collection of the plastic fraction for further material recycling.<\/li>\n<li>Where a higher purity plastic fraction is required, the process can be supplemented with:\n<ul>\n<li>an eddy current separator,<\/li>\n<li>optical sorting,<\/li>\n<li>or manual removal of the remaining non-magnetic metal components.<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n<p>This process significantly reduces the volume of stored waste, automates the recovery of ferromagnetic components and improves the quality of the plastic fraction intended for recycling.<\/p>\n<\/div><div class=\"fusion-title title fusion-title-13 fusion-sep-none fusion-title-text fusion-title-size-three\" style=\"--awb-margin-top:40px;--awb-margin-bottom:20px;--awb-margin-top-small:10px;--awb-margin-right-small:0px;--awb-margin-bottom-small:10px;--awb-margin-left-small:0px;--awb-font-size:32px;\"><h3 class=\"fusion-title-heading title-heading-left\" style=\"margin:0;font-size:1em;line-height:1.2;\"><strong>Technical conclusion<\/strong><\/h3><\/div><div class=\"fusion-text fusion-text-22\"><p>The trials confirmed that mechanical shredding is an effective first step in processing this type of automotive production waste.<\/p>\n<p>During shredding, the plastic components were effectively fragmented, releasing the majority of the embedded steel inserts and enabling their automatic separation by a magnetic separator.<\/p>\n<p>At the same time, the process significantly reduced the material volume and prepared the plastic fraction for further material recycling.<\/p>\n<p>The main limitation is the presence of non-magnetic metal components, which cannot be separated using a magnetic separator. Where maximum purity of the plastic fraction or complete recovery of all metal components is required, the process should be complemented by an additional separation stage.<\/p>\n<\/div><div class=\"fusion-text fusion-text-23\"><h6 style=\"text-align: right;\">MKT-2026-0027<\/h6>\n<\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>Mechanical pre-processing of automotive production waste can significantly simplify downstream metal separation and plastic recycling. In this technical case study, we analyse the processing of a mixed waste stream containing polyamide components, steel inserts and springs. We evaluate how the individual components behave during shredding and demonstrate the conditions under which the material can be effectively prepared for magnetic separation. <\/p>\n","protected":false},"author":2,"featured_media":4048,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[133],"tags":[],"class_list":["post-4057","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-articles"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Mechanical processing of automotive manufacturing waste prior to material recycling - CASTULIK - Waste Shredding Specialists<\/title>\n<meta name=\"description\" content=\"Technical case study of the mechanical shredding of plastic-metal production waste from the automotive industry, focusing on the liberation of metal components and subsequent magnetic separation.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/castulik.sk\/en\/mechanical-processing-of-automotive-manufacturing-waste-prior-to-material-recycling\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Mechanical processing of automotive manufacturing waste prior to material recycling - 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